Build to Print Manufacturing

Arnold Magnetics Corporation offers build to print manufacturing services to our customers. As a design authority and manufacturer of state of the art power electronics systems, our manufacturing processes, test procedures and quality control systems align well with the requirements of our Aerospace and High-Rel Industrial customer base. To get started, email your Non-Disclosure Agreements and/or Proprietary Information Agreements to sales@amcpower.com.

Types of Build to Print Assemblies Supported:

  • Box builds with backplanes, wire harnessing, connectors, ancillary monitoring and control circuits
  • Power Distribution Assemblies, AC-AC or AC-DC
  • AC-DC Power Supplies
  • DC-DC Converters
  • Custom EMI Filters
  • Customized Transformer Rectifier Units (TRU) up to 10KW
  • PCB valued added assemblies requiring special testing. (Consult factory for details)
  • Specialized Test Equipment for Power Products
  • Specialized Load Boxes
  • Submit your documentation – We’ll review and provide feedback quickly

Manufacturing Overview

All manufacturing is performed at our facility in Camarillo, CA, USA.

  • ISO 9001 Quality System
  • Surface Mount PCB assemblies integrated into next higher level assembly
  • In-house magnetics winding department and testing
  • Wire Harnessing and distribution
  • Potting, Silk-Screening and Curing Ovens
  • Conformal Coating – Urethane Resin (UR), Acrylic Resin (AR), Epoxy Resin (ER)
  • On-Site Machine Shop
  • On-Site ESS Test Lab
  • On-Site Mil-Std-461 Conducted Emissions EMI Testing
  • ESD Compliance to ANSI/ESD S20.20
  • Tin Whisker Mitigation processes
  • Counterfeit Material Plan to AS5553
  • 100% In-Process and Final inspection criteria
  • IPC-610, Class III Workmanship
  • J-STD-001, Class III Soldering

Test Overview

  • Customer furnished Automated Test Equipment (ATE)
  • Custom ATE for specific applications
  • Digital Oscilloscopes, Function and Signal Generators
  • Digital VOM’s and Clamp on Current Probes
  • Hi-Pot Testing
  • Line Stabilization Networks
  • Power Analyzers
  • Signal Analyzers
  • Spectrum Analyzers
  • AC and DC Programmable Power Sources – Up to 20KW
  • Programmable Electronic Load Banks
  • Burn-In Racks
  • ESS Testing – Temperature and Vibration Screening
  • IPMI Software Test Station

Program, Procurement and Engineering Services

Project Management

  • Dedicated project management as required by customer SOW
  • Gantt Charts
  • Risk Assessment
  • Technical Liaison

Engineering Services

  • BOM Review and Validation
  • Assembly Instructions – Review and Recommendations
  • Alternate Parts Recommendations
  • Troubleshooting assistance
  • Special Electronics or Environmental Testing
  • Assembly Evaluation for ease of manufacture and recommendations
  • Regression Testing due to design changes
  • Engineering Analysis
  • Test Procedures

Procurement

  • DMS and Obsolescence Management
  • Lifetime Buy Opportunities
  • Supplier Management and Monitoring
  • Parts Protection and Bonding Services

Focus on your Core Business and engage Arnold Magnetics cost effective Build to Print assembly solutions!

Contact us at (805) 484-4221 to discuss your requirements.